头部背景图片

Leading the cutting-edge technologies of environmental protection and energy conservation, enabling the development concept of green and low-carbon

2026-02-04

Leading the cutting-edge technologies of environmental protection and energy conservation,

enabling the development concept of green and low-carbon

 

 

On the afternoon of December 28,2025, the China Machinery Industry Federation, at the invitation of Lanshen Group, presided over the appraisal meetings for scientific and technological achievements titled "Key Technologies of High-Efficiency Permanent Magnet Submersible Motors and Their Applications in Pumps and Stirrers" and "Physical and Chemical Properties of High-Efficiency Sedimentation Tanks and Field-Coupled Design Technology for Impellers with Integrated Complete Equipment". Ma Jingkun and Lu Lu, directors of the Science and Technology Work Department of the China Machinery Industry Federation, attended and presided over the appraisal meetings.

 

PART.01

Application of Key Technology of High Efficiency Permanent Magnet Submersible Motor in Pump and Mixer

 

 

Application of Key Technology of High Efficiency Permanent Magnet Submersible Motor in Pump and Mixer

To address the challenges of low power factor, inefficiency, and bulky size in conventional motors for submersible pumps and mixers under China's "dual carbon" strategy, we have systematically developed high-efficiency permanent magnet submersible motors, achieving the following innovative outcomes:

1. The design method of alternating pole permanent magnet motor is proposed for the first time, which greatly improves the efficiency and power factor of the motor.

2. A coupling design method between hydraulic performance of water pumps and permanent magnet motors was established, achieving optimal matching of motor efficiency and hydraulic efficiency. The guide vane structure and well diameter of submersible pumps were optimized, reducing the guide vane diffusion angle and well diameter, thereby improving the unit efficiency. The new unit weight was reduced by approximately 20%.

3. Six permanent magnet motor models with different base numbers were developed, applied to submersible pumps and mixers in the 0.25-800kW range, effectively addressing the market's pressing demand for low-carbon and energy-efficient solutions.

The series products have passed third-party testing and achieved national first-class energy efficiency, with the permanent magnet submersible motor receiving the first-class energy efficiency label from China Energy Efficiency Label Network. The project has been granted 7 invention patents and 27 utility model patents, and its core technologies possess independent intellectual property rights.

The appraisal committee unanimously concluded that the key technologies of this achievement have reached internationally leading levels, and approved the scientific and technological achievement appraisal.

 

PART.02

Physical and Chemical Characteristics of High Efficiency Sedimentation Tank and Coupling Design Technology of Impeller and Turbine Field and Integrated Complete Equipment

 

Physical and Chemical Characteristics of High Efficiency Sedimentation Tank and Coupling Design Technology of Impeller and Turbine Field and Integrated Complete Equipment

To address the critical demands for upgrading urban sewage treatment efficiency, deep purification of industrial wastewater, and water resource recycling in China, we have systematically researched key technologies including efficient flocculation internal flow characteristics, optimized design of coagulation stirring blades, and integrated systems. These efforts have yielded the following innovative outcomes:

1. Based on the solid-liquid two-phase flow model and the convection heat transfer model, the evaluation method of solid volume and flow channel temperature distribution is proposed, and the flow mechanism of coagulation and flocculation in different structure agitators is revealed.

2. The new step axial flow blade was developed, and the different blade combination and the optimal control strategy of the speed were put forward, which promoted the formation of the alumina flocculation and improved the efficiency of the sedimentation.

3. By adopting modular design principles, this system integrates core functions including coagulation, flocculation, sedimentation, and intelligent sludge discharge. The newly developed integrated high-efficiency sedimentation tank series achieves 30%-60% reduction in floor space, approximately 25% cost savings per unit, and a construction period reduction of at least 60%.

      Third-party testing conducted by the National Environmental Protection Equipment Quality Inspection Center (Jiangsu) and other institutions confirmed that the project's core performance indicators meet the Grade A standards of the "Pollutant Discharge Standard for Urban Sewage Treatment Plants" (GB18918-2002) and comply with technical requirements for specific industrial wastewater treatment during the upgrade. The project has secured 3 invention patents and 6 utility model patents, with its core technologies being independently developed and protected by intellectual property rights.

      The appraisal committee unanimously concluded that the achievement has attained internationally advanced standards overall, with its stepped axial flow blade design technology reaching world-leading levels, and approved the scientific and technological achievement appraisal.

 

PART.03 

 Future Work Planning and Prospects

Both appraisal outcomes from Lanchen have now achieved industrialization, demonstrating broad market prospects and significant social benefits. The successful convening of this scientific achievement appraisal conference not only signifies international recognition of Lanchen Group's groundbreaking breakthroughs in "high-efficiency permanent magnet submersible motor applications for submersible pumps and submersible mixers" and "high-efficiency sedimentation tanks," but also serves as authoritative validation of our commitment to technological innovation and green development. This initiative has played a positive role in driving technological innovation and green empowerment within the industry.

LEO has secured an order for 31 core pump units in the world's largest coal power carbon capture demonstration project (CCUS)

2026-02-04

LEO has secured an order for 31 core pump units in the world's largest coal power carbon capture demonstration project (CCUS).

 

The World Meteorological Organization (WMO) released its Greenhouse Gas Bulletin, stating that atmospheric carbon dioxide concentrations have reached record highs. To halt Earth's warming, it is imperative to convert CO2 into green energy.

Recently, the world's largest coal power carbon capture demonstration project was officially launched at Huaneng's Zhengning Power Plant in Gansu Province, China. This marks a historic leap for China's CCUS (Carbon Capture, Utilization and Storage) technology, transitioning from' 10,000-ton-scale demonstration 'to' 1-million-ton-scale industrial application'.

 

 

 

The project achieves 100% domestic production of core equipment. Leveraging its deep technical expertise and innovation capabilities, LEO provides customized pumps and integrated system solutions covering the entire process cycle, flue gas scrubbing, and wastewater treatment, establishing itself as a trusted fluid transportation partner for this national-level mega-project.

 

project context

 

CCUS (Carbon Capture, Utilization and Storage) is a process that captures carbon dioxide from industrial production, energy use, or the atmosphere, either for reuse or underground storage to achieve permanent emission reduction.

 

Among these, post-combustion capture technology has emerged as the most prominent technical approach due to its direct integration with existing coal-fired power plant flue gas systems and flexible retrofitting capabilities. However, this technology has long faced core challenges of high energy consumption and substantial costs, leading to its widespread application being once regarded as an "expensive climate solution".

 

The million-ton CCUS demonstration project at Huaneng Gansu Zhengning Power Plant emerged as a game-changing initiative in this context. As both a national demonstration project and one of the first green low-carbon projects approved by the National Development and Reform Commission (NDRC), it serves not only as the core component of China's first multi-energy complementary integrated energy base—Huaneng Longdong Energy Base—but also carries the strategic mission of advancing CCUS technology from the' lab 'to the' main battlefield'.

 

 

Located in Qingyang City, Gansu Province, this project boasts an annual carbon capture capacity of 1.5 million tons. Utilizing advanced post-combustion chemical absorption technology, it captures over 90% of carbon dioxide from power plant flue gas, yielding a product purity exceeding 99.5%. The project's hourly CO₂ processing volume matches the daily emissions of approximately 18,000 people, while its annual carbon sequestration capacity rivals that of planting 60,000 mu (about 4,000 hectares) of forest in a single year.

 

 

Notably, the project has achieved 100% domestic production of its technology and equipment, while innovatively integrating grid peak-shaving capabilities. This provides a practical engineering model for China's exploration of synergistic development between' energy security 'and' green transition ', standing as one of the world's largest coal-fired power CCUS projects.

 

Project Challenges

 

The Zhengning million-ton carbon capture system features a complex process flow and extreme medium conditions, imposing near-imposing reliability requirements on the critical pump units that serve as the system's "artery".

 

 

1. Long-term testing of highly corrosive media

The core process employs an amine-based absorbent that exhibits extreme corrosiveness to metal materials under high-temperature conditions. Standard pump casings are highly susceptible to perforation and leakage, necessitating exceptional corrosion resistance in the pump assembly. Any leakage could lead to system shutdown and environmental hazards.

 

2. Stable Operation Under High Temperature and High Pressure

The process medium exhibits a wide temperature range, and its viscosity variations significantly impact hydraulic performance. Particularly, flash evaporation booster pumps must operate at near-120°C. Core components such as mechanical seals and bearings in the pump assembly must maintain long-term stability under high-temperature and high-load conditions, presenting dual challenges to materials science and mechanical design.

 

3. Fine Control of System Energy Consumption

The project involves multiple high-flow, high-head pumps, whose total power consumption directly impacts the operational economy of the entire process. Achieving both high efficiency and energy savings in the pump system while meeting process requirements is one of the key success indicators of the project.

 

4. The Bottom Line of Reliability for "Zero Failures"

As a continuously operated national demonstration project, any unexpected failure of a single critical equipment could potentially paralyze the entire million-ton facility. Therefore, the pump assembly must possess exceptional reliability and longevity to ensure uninterrupted demonstration operations and complete data acquisition.

 

LEO solution

 

To address these challenges, LEO Pump Industry developed a comprehensive pump system solution tailored for the project, covering the entire process. The solution includes 31 core pump units such as the HR Series (BB2) heavy-duty petrochemical process pumps, OH2 single-stage cantilever pumps, and HY Series vertical pumps, establishing a stable, efficient, and reliable fluid distribution system for carbon capture technology.

 

1. Corrosion-resistant design to solidify the foundation of safe operation

For highly corrosive media like amine solutions, LEO employs standardized heavy-duty pumps at core absorption/desorption stations, integrated with high-performance materials and mechanical sealing technology. This design fundamentally eliminates leakage risks of hazardous substances, ensuring both intrinsic safety and long-term operational reliability.

 

 

 

2. Drive green and low-carbon operation with frequency conversion energy-saving technology

To meet the project's stringent energy efficiency requirements, LEO has equipped multiple high-power pump units with high-efficiency motors and variable frequency drive systems as standard. The variable frequency speed control precisely matches pump output to process demands, significantly reducing energy losses caused by traditional valve throttling. This enhances the system's overall energy efficiency and contributes to lowering the lifecycle costs of carbon capture.

 

 

3. Enhance project delivery quality through modular integration

For critical work sections, LEO provides modular skid-mounted pump system integration. This factory-prefabricated, tested, and integrated approach significantly reduces on-site installation uncertainties, ensuring operational accuracy, stability, and reliability of equipment while shortening construction timelines.

 

 LEO Advantages

 

In this project, LEO's following strengths are highlighted:

★Full-scenario coverage capability

We provide end-to-end solutions spanning from large process pumps to precision dosing pumps, with unified design standards and equipment styles that dramatically reduce procurement and management cycles.

★Industrial-grade reliability standards

The core components of the Liou project utilize top-tier domestic and international brands, featuring high-efficiency motors designed to withstand extreme CCUS operating conditions.

★System Energy Efficiency Perspective

We go beyond single-pump solutions to deliver comprehensive system-level energy efficiency optimization packages, including motors and control systems, directly addressing customers' cost reduction pain points.

★Professional Technical Innovation

To address the specific requirements of carbon capture media and processes, this solution employs cavitation protection and multiple technical optimizations to fundamentally resolve the common challenges of cavitation and seal failure in carbon capture projects.

 

 

 

FLOW Towards The Future

 

Capturing 1.5 million tons of carbon dioxide annually is not only a numerical leap but also symbolizes China's pragmatic and resolute choice on the path of energy transition. It proves that through technological innovation, traditional coal power bases can also become pioneers of negative carbon actions. In this green panorama on the Loess Plateau, every pump operating steadily stands as a silent witness to the efficient conversion of energy and precise material delivery.

 

 

LEO is honored to participate in and contribute to this national demonstration project through the power of "Smart Flow." In the future, we will continue to focus on the fields of energy and chemical engineering, as well as energy conservation and environmental protection. With more efficient, reliable, and green fluid technology solutions, we will collaborate with partners to build a harmonious world where humans and nature coexist, contributing our expertise to this cause.

What are the advantages of each of the four main sewage pumps?

2026-02-04

What are the advantages of each of the four main sewage pumps?

 

A sewage pump is a pump-motor integrated unit designed for underwater operation. Compared to conventional horizontal or vertical sewage pumps, it features a compact footprint, easy installation and maintenance, extended continuous operation time, and lighter rotating components with significantly longer service life. It eliminates cavitation damage and water intake issues, while delivering low vibration and noise levels, minimal motor temperature rise, and zero environmental pollution.

 

 

 

The following section details the advantages of the four major sewage pumps:

 

I. Advantages of Submersible Sewage Pump

(1) The sewage pump operates with minimal vibration and noise, features slow motor temperature rise, and is environmentally friendly with zero pollution.

(2) Extended continuous operation of sewage pumps: Submersible sewage pumps feature coaxial alignment between the sewage pump and motor, short shafts, and lightweight rotating components, resulting in significantly reduced bearing loads. Consequently, their service life far exceeds that of conventional sewage pumps.

(3) Compact structure and small footprint: As submersible sewage pumps operate underwater, they can be directly installed in sewage tanks without the need for dedicated pump rooms to house the pumps and motors, thereby significantly reducing land and infrastructure costs.

(4) No cavitation damage or water diversion issues exist. Particularly, the latter point provides significant convenience for operators.

(5) Easy installation and maintenance: Compact submersible sewage pumps can be installed freely, while larger models typically feature automatic coupling devices for effortless installation, making both setup and upkeep remarkably convenient.

The application scope of submersible sewage pumps is expanding, suitable for various industrial wastewater, domestic sewage, liquid feed, and construction site drainage. Consequently, submersible sewage pumps are receiving increasing attention from wastewater pump manufacturers and have gradually taken the lead in the wastewater industry.

 

 

II. Advantages of Automatic Mixing Sewage Pump

(1) When the automatic mixing sewage pump operates, it automatically agitates the sediment at the bottom of the tank, completely preventing siltation of waste and eliminating the need for manual cleaning.

(2) The unique impeller design is designed to cut and tear fibers and debris.

(3) Adopting the external circulation cooling system, the sewage pump can operate at low water level, reducing the motor starting frequency and prolonging the motor life.

 

The automatic mixing sewage pump is based on the ordinary sewage pump, which adopts automatic mixing device. The device rotates with the motor shaft, produces strong mixing force, mixes the sediment in the sewage tank into the suspension, and sucks it into the pump and discharges it. It is an advanced and practical environmental protection product.

 

 

III. Advantages of Vertical Non-clogging Sewage Pump

(1) Safe and reliable, reducing maintenance costs: The rotor components after balancing calibration and reasonable bearing arrangement effectively balance the radial and axial forces of the pump, ensuring long-term stable operation of the unit with minimal vibration and low noise.

(2) Superior flow capacity: The smooth large flow channel and specialized impeller anti-clogging design ensure the pump operates efficiently without clogging.

(3) Dual sealing and dual protection: The two-stage motor seal is configured in series, providing genuine dual protection to ensure motor safety.

 

Working Conditions of LW Vertical Sewage Pump

Flow rate: 2~1500 m³/h

Head range: 3 to 45 meters

Rated speed n: 970~2900 r/min

Medium temperature: -15℃ to +60℃

Medium density: ≤1.3×10³ kg/m³

Medium pH: 5–9

Maximum system working pressure: ≤0.6Mpa

 

GW pipeline pump; GW sewage pump

GW pipeline sewage pump is a kind of high efficiency and energy saving sewage pump developed by using advanced technology at home and abroad. It is widely used in high-rise building, long distance pipeline pressurizing water or other media, and can also be used to transport sewage containing particle fiber. It is also suitable for use as drainage pump, filtration and flushing condensation circulation pump, etc.

Vertical sewage pump, which can be moved or fixed, is suitable for construction, farmland drainage and irrigation, and enterprise sewage pumping. It is also suitable for sludge pump, pulp pump, irrigation, etc.

 

 

 

IV. Advantages of Self-priming Sewage Pump

(1) Superior discharge capacity: The unique impeller anti-clogging design ensures the pump operates efficiently without clogging.

(2) High efficiency and energy-saving: The system employs an advanced hydraulic model, achieving 3-5% higher efficiency than conventional self-priming pumps.

(3) Superior self-priming capability: This pump achieves 1-meter higher self-priming height than standard models while requiring significantly less priming time.

(4) The mechanical seal uses a new friction pair and is operated in the oil chamber for a long time.

(5) Compact design with small footprint, quiet operation, and remarkable energy efficiency, featuring easy maintenance and user-friendly replacement.

(6) The automatic control cabinet can automatically regulate the pump's overrunning and stopping based on required liquefaction changes, eliminating the need for dedicated monitoring and offering exceptional convenience.

(7) It can be equipped with installation methods according to user needs, which greatly facilitates installation and maintenance, eliminating the need for personnel to enter the sewage pit.

(8) When paired with an outdoor motor, the pump eliminates the need for a dedicated pump house, allowing direct outdoor installation and cost savings.

 

The self-priming non-clogging sewage pump is suitable for chemical, petroleum, pharmaceutical, mining, paper, fiber, pulp, textile,

Food industry, power plant and municipal sewage engineering, public facilities sewage, river and pond aquaculture industry.

 

 

 

How does the HP300 Crusher Operate Normally?

2026-02-04

At a customer site in China, an Nordberg HP300 cone crusher was suffering repeated trips: lubrication and hydraulic unit and PLC-cabinet temperatures were climbing above safe limits and destabilising the machine.  

metso hp

 

hp300 metso

 

Our factory-trained service team carried out a full maintenance intervention, replacing needed critical components with ONA-made parts. The HP300 crusher is now operating normally.

 

ONA can not only repair and refurbish crushers, but also provide all their parts. Eg. HP300 bowl liner, cone crusher mantle, jaw crusher liner, crusher breaker plate

 

Shared by engineer William Ji.

cone crusher pyb 900

 

Note: Metso® and HP300® are registered trademarks of Metso Corporation. The units serviced were rebuilt using aftermarket parts produced, supplied and warranted solely by ONA in China; they are not OEM originals and have no OEM affiliation, endorsement or warranty.

How to choose the correct blow bar material?

2026-02-04

Choosing the wrong crusher blow bars material will have a series of serious negative impacts on the operation and economic benefits of an impact crusher. So, how should we choose the correct material for impact crusher parts?

 

1. High-manganese steels: MN13CR2, MN18R2, and MN22CR2.

Mn steel offers advantages in wear resistance and toughness, but its wear resistance is not as good as high-chromium steels.

 

2. High-chromium steels: CR22 or Cr26.

Cr steel offers advantages in wear resistance, but its disadvantage is that it makes the blow hammer brittle (poor toughness), unable to absorb impact energy during crushing and prone to breakage.

 

Impacts:

Secondary Equipment Damage: Broken hammer fragments fly at high speed, potentially damaging the crusher liner, impact frame, and even the rotor, resulting in high repair costs and extended downtime.

 

Safety Hazards: Flying fragments pose a serious safety hazard, potentially harming equipment and personnel.

impact crusher wear parts

 

3. Materials with added Mo include: CR27MO0.5, CR27MO1, and CR27MO2. 

The advantage of Mo is that it increases microstructure and toughness, but it comes at a high price.

metso wear parts

 

4. Other Materials: Depending on the application environment and requirements, titanium carbide, ceramics, and other materials can also be added to extend service life. Although relatively expensive, the overall cost-effectiveness is significant.

metso np15

Different Heat Treatment:

metso np1213

blow bar crusher

 

metso 1213 specs

 

nordberg np15

 

How to interpret the material report provided by the manufacturer?

In addition to ensuring that the main material components, such as Mn and Cr, match the quoted value, the lower the P and S values, the better; these are considered impurities.

 

Common Misconception: Higher hardness is not always better. For applications involving high impact and hard materials (such as granite crushing), sufficient toughness (e.g., using high-toughness alloy steel) is crucial. For applications involving high abrasiveness but low impact (e.g., limestone crushing), a higher hardness (e.g., using high-chromium cast iron) is recommended.

 

The correct selection method:

Provide accurate information: Provide ONA Casting with the crusher model, material type, hardness, feed size, and expected output. ONA's professional engineers can recommend the most suitable material, such as high-chromium cast iron, high-manganese steel, and alloy steel.

 

If price is the only consideration, the savings in blow bars purchase costs may far outweigh the significant losses caused by frequent downtime, equipment damage, and reduced production.

 

Therefore, choosing the right material is crucial.

 

Some blow bars suit to Metso:

NP1007: 7062251011 NP1110: 7062251250 NP1213: 7062252506
NP1315: 7062252760 NP1520: 7062255000 Z036: MM0230680

 

How to choose the correct material for jaw cusher plate?

2026-02-04

Metso C80 Jaw crusher are widely used in mining. Their main wear-resistant component is the jaw plate. However, many users lack dedicated engineers or, due to purchasing older, secondhand machines, cannot find relevant information and have little understanding of the materials used for the jaw plates and their heat treatment processes. Today, we will provide a detailed introduction to the practical applications of crusher jaw plates.

 

The jaw crusher operates on a reciprocating compression principle: the motor drives the belt and pulley, which in turn moves the moving jaw up and down via an eccentric shaft. When the moving jaw rises, the angle between the jaw crusher toggle plate and the moving jaw increases, pushing the moving jaw plate closer to the fixed jaw plate. Simultaneously, the material is crushed or split, achieving the crushing purpose. When the moving jaw descends, the angle between the jaw crusher toggle plate and the moving jaw decreases, and the moving jaw plate, under the action of the return rod and spring, moves away from the fixed jaw plate. At this point, the crushed material is discharged from the bottom of the crushing chamber. With the continuous rotation of the motor, the moving jaw of the crusher performs periodic movements to crush and discharge materials, achieving mass production.

 

Jaw crusher wear plates are divided into moving jaw plates and stationary jaw plates(Some regions call it mantle concave). Depending on the model of the jaw crusher, there are various tooth profile sizes, generally made of high-manganese steel, i.e., high-manganese steel jaw plates. High-manganese steel has a history of over 100 years. Under conditions of strong impact abrasive wear, high-manganese steel has excellent wear resistance and is therefore commonly used in machinery and equipment in mining, building materials, and thermal power plants. Applicable materials include coal gangue, feldspar, barite, and basalt. Under low-impact conditions, the work hardening effect is not significant, and high-manganese steel cannot fully utilize its material properties.

 

Research has found that three major factors affect the wear resistance of high-manganese steel jaw plates during the casting process: material, purity of raw materials, and heat treatment process. Material is the fundamental element determining the wear resistance of high-manganese steel jaw plates. Adding chromium to high-manganese steel (Mn18Cr2) directly increases its wear resistance. Some manufacturers use recycled high-manganese steel as raw material, or mixed in the new raw material, which introduces harmful sulfur and phosphorus elements into the newly cast jaw plates, affecting their service life. Finally, regarding the heat treatment process of high-manganese steel jaw plates, rapid heating at low temperatures can cause cracking. Therefore, the correct procedure is to maintain a heating rate of <80℃/h below 350℃ and <100℃ above 750℃, when the casting is in a plastic state and can be rapidly heated. At 1050℃, determine the holding time based on the casting thickness (usually 1 hour/25mm); then rapidly raise the temperature to approximately 1100℃ and hold for half an hour before removing from the furnace. The casting must be immersed in water as soon as possible after removal from the furnace; the time between removal and immersion should not exceed 45 seconds, and even shorter in winter. Slow heating at high temperatures, insufficient holding time, and excessively long intervals between removal and immersion (not exceeding 0.5 minutes) all negatively impact the quality of the high-manganese steel jaw plates.

 

Striving for greater wear resistance in jaw plates does not necessarily require continuously increasing the proportion of high-manganese steel. Mn13Cr2 and Mn18Cr2 are suitable for most jaw plates, while Mn22Cr2 is suitable for extremely cold regions. For regions with suitable temperatures, choosing Mn22Cr2 compared to Mn18Cr2 will not only fail to significantly extend the service life but will also increase procurement costs. For better results, consider inlaying with cemented carbide, which can achieve a service life 1.5-1.8 times that of Mn18Cr2.

 

If you are unsure which material is best for your needs, please contact us. Tell us about your raw materials being crushed and the desired results. Our professional engineers will recommend the most cost-effective solution for you.

How to understand the material inspection report?

2026-02-04

I believe many customers know that when purchasing crusher wear-resistant parts, you can ask suppliers to provide material inspection reports. The material inspection reports provided by different suppliers are slightly different. Even the inspection reports of the same manufacturer may have some differences in different orders. Today we will briefly describe the meaning of each chemical element in the material inspection report.

 

Here is a sample suit for Nordberg HP300 feed plate, PN: 1055981158, material Mn13Cr2. (This material also used for crusher mantle and crusher concave, China jaw plate, cheek plate jaw crusher, etc.)

metso hp300

 

As the name suggests, Mn13Cr2 means that the high manganese steel content is 13% and the high chromium content is 2%. Therefore, as long as the content values ​​are within the range, there is no problem.

 

The advantages of high manganese steel are wear resistance and good toughness, but high chromium steel has better wear resistance and is more expensive. The disadvantage of high chromium steel is that it is very brittle and the product is easy to break during use, so the more chromium steel, the better. The life of Cr is 2-2.5 times that of Mn.

 

P and S stand for phosphorus and sulfur respectively. They are impurities, so the lower their content, the better.

 

In addition to the above materials, we often encounter Mo. Its function is to increase the fineness of tissue particles and increase toughness, but the price is very high.

 

Titanium carbide, also known as cemented carbide, is expensive, but its lifespan is 1.5-1.8 times that of Mn.

 

If you are not sure what material is suitable for you, you can contact us and tell us the raw materials you want to crush, and our engineers will recommend the right material for you.

 

 

What accessories does ONA Casting sell in Russia?

2026-02-04

Ma'anshan Ona Intelligent Equipment Co., Ltd.: Your Crusher Solution suit for Metso HP6 Cone Crusher in the Russian Market

 

In Russia market, there are different popular brands for crusher. Such as Metso, Sandvik, SBM, etc. Ma'anshan Ona Intelligent Equipment Co., Ltd. (ONA) is proud to serve this market as a trusted supplier of premium replacement parts suit for Metso HP6 cone crushers, ensuring optimal performance and minimal downtime for reducing the losts. We have many customers in the local area.

 

In many Russian quarries and mines—demand parts that can withstand extreme wear, impact, and temperature variations.

 

HP6 Wear Parts Available for the Russian Market

 

ONA maintains a comprehensive inventory of main wear and spare parts suit for the Metso HP6 cone crusher, all manufactured according to original drawings specifications. Our product range includes:

 

1. Manganese Steel Wear Parts

Suit Mantles & Metso Bowl Liners: Available in various chambers (EC, C, MC, M, F, EF) to match specific crushing needs, from coarse to extra-fine applications. Our cone crusher liner with manganese steel (Mn18Cr2, Mn22Cr2) ensures 100% made of new raw material.

Feed Plates & Arm Guard: Usually produce Mn13Cr2 material, we can adjust the element through customer's needs.

 

2. High-Chromium Components

Blow Bars: For operations where abrasion resistance is paramount, our high-chrome alloys provide extended service life in processing abrasive materials like granite, basalt, iron ore and pebble Metso crusher.

 

3. Suit Nordberg HP Series Bronze Bushings & Bearings

Eccentric Bushings/Head Bushings/Countershaft Bushings

 

4. Other Components suit Metso Cone

Main Frame Liners/Adjustment Rings/Clamping Cylinders/Tramp Release Systems/Seals/Gaskets/Fasteners

 

Drilled Blocks: Critical for controlling the crusher's hydraulic functions. ONA's blocks are precision-machined from aviation-grade aluminum and utilize high-quality imported valves.

 

Here are some part numbers for you information, for others, you can send us patr number or part book to check.

 

SN300787 CUP SPRING Шайба пружинная
SN001218 WASHER Шайба
SN002133 CLAMPING FORK Крепёжная вилка
SN001844 BOLT, HEXAGONAL Болт с шестигранной гноловкой
SN201644 AIR FILTER CARTRIDGE Фильтрующий элемент (фильтр воздушный)
SN514299 CHEEK PLATE, LOWER Болт с шестигранной гноловкой
SN508914 SEAL Уплотнение
SN200548 MAIN FRAME LINER Облицовка главной рамы
SN318341 MAIN FRAME LINER Облицовка главной рамы
65-2558273 PROTECTION PLATE ASSEMBLY Облицовка противовеса
SN001160 SEAL KIT Комплект уплотнений
SN100901 U-SEAL П-образное уплотнение
SN001283 ARM GUARD SET Ограждение рычага (комплект)
SN212977 VIBRATION DAMPER Виброгаситель
SN513271 FILTER ELEMENT Фильрующий элемент гидробака
SN518277 FILTER CARTRIDGE Фильт-картридж
SN202430 V-BELT Ремень приводной SPC7100 
SN303593 PUMP Гидравлический насос
272-429-RU SEALING Набор уплотнений 
SN303215 HEAD BUSHING SET Головная втулка (компл)
SN004691 BEARING UNIT Комплект подшипника
SN002430 COUPLING ASSEMBLY Муфта
SN513205 FLEXIBLE COUPLING Муфта кулачковая
SN510320 FLEXIBLE COUPLING Муфта кулачковая
SN021913 PRESSURE ACCUMULATOR Аккумулятор давления
SN824648 PUMP, HYDRAULIC Гидравлический насос
SN522162 SEAL Уплотнение
SN460230 BUSHING SET Втулка (комплект)
SN001273 ARM GUARD SET Ограждение рычага (комплект)
SN302150 SEAT LINER SEGMENT SET Сегмент футеровки
SN303681 ECCENTRIC BUSHING Втулка эксцентрика
SN514245 BOLT, LOCK Болт с головкой 
14-017-673 RING,TORCH Кольцо горелки
SN200267 SEAL Уплотнение
SN200586 GLUE + ACTIVATOR Клей    
SN204087 RING SET Кольцо
SN304481 THRUST BEARING SET, UPPER Верхний упорный подшипник (комплект)
SN204302 GEAR SET Набор шестерён
X-3050362 BACKING COMPOUND Состав опорного слоя
SN518509 HARD THREAD LOCKER Стопор с высокопрочной резьбой
SN507298 CNTRSHFT BUSH SET Втулка промежуточного вала
SN204091 SEAL, PISTON Уплотнение поршня
SN507406 SEAL SET Комплект уплотнений
SN507149 PROT BELLOW SET Защитный пыльник ( комплект)
SN525194 THREADLOCKER, HARD Стопор с высокопрочной резьбой
SN529062 MAIN FRAME PIN SET Палец главной рамы
SN203630 HYDRAULIC RING CLAMPING SET Гидровлический фиксатор кольца
6967704275 SHIM Уплотнение
SN981040 ACCUMULATOR, BLADDER Аккумулятор давления 
SN302133 PRESSURE ACCUMULATOR Аккумулятор давления диафрагменный
SN507299 CYLINDER SET Цилиндр
SN840677 HOSE Шланг
SN212808 BEARING Гидравлический шланг
SN961926 HOSE HYDRAULIC Гидравлический шланг
SN051699 HOSE HYDRAULIC Гидравлический шланг
SN787823 GEAR MOTOR SET Редуктор электродвигатель
SN508659 BEARING, ROLLER, SPHERICAL Сферический роликоподшипник (насыпной)
SN508658 BEARING,ROLLER,SPHERICAL Сферический роликоподшипник (фиксирующий)
SN503292   Уплотнительной кольцо
SN203302 610Х305Х60ММ, ЯЧЕЙКА 35Х50ММ Сито модульное (аналог LS)
SN209525 610Х295Х60ММ, ЯЧЕЙКА 35Х50ММ Сито модульное (аналог LS)
SN201770 LS-UGS-PS-610-F-HD6PIN-CAP (10 ШТ. + 60 ШТИФТОВ)  Планка
SN970986 TRELLEX LS ACC-SIDE_STRIP-50/6-40/101218  Опорная планка
SN494745 LS SL-RU-50200-1220-AV  Боковая футеровка
SN204565 LS-ACC-WEDGE-4048-32-220-PU75/90-L  Клин п/у лев
SN321618 LS-ACC-WEDGE40-48-32-220-PU75/90-R  Клин п/у прав
SN802034 305LS 610-40-25-SF/T60-SLS14X56M Сито центральное, нижняя дека TRELLEX 305LS-610-40-25-T60SLS14X56M 
SN783644 SLS16X44. 295. 25. 9,4. 12. 40. IN, BR, SE Сито боковое, нижняя дека TRELLEX LS-S 295-610-40-25T60-SLS14X56M
SN005735  LS SL-RU-50150-1220-AV  Боковая футеровка
SN611930 LS SL-PU-50150-1220-AV-MECH  Боковая футеровка
SN263093 SHAFT Карданный вал
SN201389 RUBBER RING Кольцо резиновое
SN000895 RUBBER RING Кольцо резиновое
SN505004 OIL LEVEL INDICATOR Указатель уровня масла
SN201043 RUBBER RING Кольцо резиновое
SN503292 O-RING УПЛОТНИТЕЛЬНОЕ КОЛЬЦО
SN100149 HOSE ASSEMBLY ШЛАНГ В СБОРЕ

 

 

What are the components of the adjustment ring assembly?

2026-02-04

The adjustment ring is a core functional component of the cone crusher, enabling precise control of product particle size and overload protection.It is installed on the upper part of the main frame and is threaded onto the stationary cone assembly.

Main Functions

1.Improving product quality: By precisely adjusting the discharge opening size, uniform particle size distribution is ensured.

2.Reducing maintenance costs: Automatic wear compensation extends the service life of the liner plates, ensuring the normal operation of the crusher and the stability of the product particle size.

3.Protecting equipment safety: When encountering unbreakable foreign objects that cause overload, the adjustment ring can move to release some of the pressure, preventing damage to critical components due to excessive pressure and further protecting the equipment's safety.

4.Installation and fixation: Providing the hardware foundation for remote monitoring and automated crushing, the adjustment ring plays a role in installing and fixing the stationary cone liner in the cone crusher. It provides a stable mounting base for the stationary cone liner.

 

What's parts included in the adjustment ring assembly?

Eg:HP300 ONA-7090248005

 

Adjustment Ring Assembly

 

 

 

Pos Part No Description Qty Net Wght
1
7012504002
ADJUSTMENT RING
1 1830
2
7002122012
GREASE FITTING
4 0.01
3
7001548079
SCREW, SET, HEXAGON SOCKET, FLAT POINT
6
0.00871
4
1061873757
CLAMPING RING
1 290
5
7001530636
SCREW, HEXAGONAL
4 1.28
6
1094280065
CLAMPING CYLINDER ASSEMBLY
8 10.8
7
1002080430
ELBOW
1 0.03
8
1044250910
HOSE 1 0.1
9
1044251345
HOSE 7 0.1
10
1001998504
HOSE ADAPTER
1
0.00907
11
1001998508
CAP 1 0.045
12
7081108004
DUST SHELL
1 77
13
1063519182
SEAL 1 1.809
14
1022130525
BUSHING 6 1.25
15
N01530194
SCREW, HEXAGONAL
8 0.037
16
7001638012
WASHER, PLAIN
8 0.001
17
1002080450
ELBOW
1 0.227
18
7001626030
WASHER 4 0.06
19
7001548079
SCREW, SET, HEXAGON SOCKET, FLAT POINT
8
0.00871
20
1073044083
SPACER TUBE
4 0.6
21
7023604001
CAP, FOAM RUBBER
6 0.2
22
1064667128
CLAMP RING SEGMENT
6 2.2
23
N01530140
SCREW, HEXAGONAL
24 0.03
24
7001624010
WASHER 24 0.001
25
7001630010
WASHER, LOCK, SERRATED
24
0.00125
26
N01563010
NUT, HEXAGONAL
24 0.02

 

Would you like to learn more about adjustment rings? You can watch the video below.

Which models do you have? 

Metso hp100, HP200, Metso HP300 cone crusher , HP400, Nordberg HP500, HP700, HP800, HP900, HP3, HP4, HP5, HP6 crusher, HP800, MP1000, MP1250.

 

All names,marks,models,symbols and descriptions are used for reference purposes only anditisnot impled that any of the parts/brands listed are the product of any company other than ONA .We are not agents or distriibutors for any of the obove menioned brands nor do we have any commercial relationship or association with them.

What are the different manufacturing procedures for bowl assembly?

2026-02-04

The production of the bowl assembly integrates advanced materials science and precision manufacturing technologies to ensure extreme durability, dimensional accuracy, and structural reliability as the core component of a cone crusher. 

 

 The key process flow is as follows:

1.Stringent Casting Process:Selected high-strength alloy steel is used to ensure the base material possesses excellent impact resistance and wear performance.Casting simulation software is employed to digitally simulate and optimize the pouring, cooling, and solidification processes.

 

2.Precision Heat Treatment:The rough casting undergoes a combined normalizing and tempering heat treatment. This process refines the grain structure, eliminates internal casting stresses, and uniformly enhances the hardness, toughness, and fatigue resistance of the material.

 

3.High-Precision CNC Machining:Critical mating surfaces—such as the threads that engage with the adjustment ring and the register (spigot) that fits with the main frame—are precision-machined using large CNC boring and milling machines.

 

4.Comprehensive Non-Destructive Testing (NDT)

The finished Bowl Assembly body undergoes a rigorous multi-layered NDT inspection system:OPI (Oil Penetrant Inspection): Detects minute surface cracks or flaws.UT (Ultrasonic Testing): Examines the internal structure for voids, inclusions, or delaminations.MPI (Magnetic Particle Inspection): Identifies surface and near-surface defects, especially crucial for ferromagnetic materials.

 

What's parts included in the bowl assembly?

EgHP300 ONA-7090258000 

           

Pos. Part No. Description Qty Net Wght
1
7023508200
BOWL
1 1630
2
1022815005
ADJUSTMENT CAP
1 390
3
7001630020
WASHER, LOCK, SERRATED
12 0.006
4
7001619309
PIN, PARALLEL
5 0.2
5
7001532410
SCREW, HEXAGONAL
12 0.2
6
7007503060
GREASE
1  

 

Would you like to see a demonstration video of the fixed cone assembly?

 

 

Which models do you have?

Metso hp100, HP200, HP300, Nordberg HP400, HP500, HP700, HP800 crusherHP900, HP3, HP4, HP5, HP6, HP800, MP1000, Nordberg MP1250 

 

 

Alnames, marks, models, symbols and decriptions are used for reference purposes only and it is not impied that any ofthe parts/brands listed are the product of anycompany otherthan ONA.We are not agents or distrbutors for any of the above mentioned brands nor do we have any commercial relctionship or association with them.

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