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What is a wrecking ball?

2026-02-04

A wrecking ball is a heavy steel ball suspended from a crane that is used for building demolition. Wrecking balls supplied by ONA are characterized by quality cast steel with excellent durability, helping to reduce overall operating and production costs.When breaking pieces of stone larger than the entry hole in the quarry, crushers can easily use energy balls falling from the height on the stone or to let stone hit the ball. ONA provides several sizes and weight categories for balls, we are willing to advise you with the selection.

Detailed introduction

Product Name Wrecking Ball
Material ZG 270-500
Thickness ≤100mm
Tensile Hardness ≥500Mpa
Molding Process Casting, Heat Treatment, Finish Machining
Payment L/C, Western Union, D/P, D/A, T/T, MoneyGram
Lead Time 4 weeks

wrecking ball

Chemical Component

ZG 270-500
Material C Si Mn S P Ni Cr Cu Mo
≤0.40 ≤0.50 ≤0.90 ≤0.04 ≤0.04 ≤0.30 ≤0.35 ≤0.30 ≤0.20
ρ(7.85)
Diameter(m) Volume(m^3) Weight(ton)
1 0.52 4.11
1.3 1.15 9.03
1.31 1.18 9.24
1.32 1.2 9.45
1.33 1.23 9.67
1.34 1.26 9.89
1.35 1.29 10.11
1.36 1.32 10.34
1.37 1.35 10.57
1.38 1.38 10.8
1.39 1.41 11.04
1.4 1.44 11.28
1.41 1.47 11.52
1.42 1.5 11.77
1.43 1.53 12.02
1.44 1.56 12.27

 

production

Core Components and Working Principleon 

1. Sphere: Typically made of high-density cast steel (such as the ZG270-500 you mentioned), with a diameter ranging from 0.8 meters to several meters, and weighing several tons or even tens of tons.

2. Suspension System: Consists of slings, chains, and a release mechanism from a crane (or a dedicated demolition machine).

3. Working Principle: The operator manipulates the crane to lift the steel ball to a certain height. By swinging or directly releasing the ball, it accelerates along a "pendulum" trajectory to strike the target (such as walls, columns, or floor slabs). At the moment of impact, the ball's enormous mass multiplied by its velocity generates extremely strong kinetic energy, sufficient to crush concrete, brickwork, and other building materials, causing the structure to crack, break, and ultimately collapse.

 

Main Features

1.Immense power: Capable of quickly destroying sturdy reinforced concrete structures.

2.Simple structure: The equipment itself requires virtually no maintenance and is highly reliable.

3.Low cost: Compared to some high-tech demolition methods, the initial investment and operating costs are low.

4.Wide applicability: Particularly suitable for demolishing independent, tall structures such as bridges, chimneys, and large industrial plants.

5.No electricity/hydraulic power required: The ball itself requires no power, relying solely on a crane.

 

 

Modern Application Scenarios

1. Demolition of large industrial facilities: such as abandoned steel mills, power plants, cement plants, and other spacious factory buildings.

2. Demolition of bridge piers and abutments.

3. Controlled demolition of tall structures such as chimneys and water towers (by precisely impacting the base to cause them to collapse in a predetermined direction).

4. Secondary crushing: used to break up large concrete blocks after initial building demolition.

5. Emergency rescue: used for rapid demolition of dangerous structures on the verge of collapse after earthquakes or fires.

 

If you need to place an order, please provide detailed size information, including diameter and weight, and we can manufacture the product for you.

What is daily maintenance for a jaw crusher?

2026-02-04

The jaw crusher is a core piece of crushing equipment in industries like mining and construction. Its stable operation directly impacts production efficiency. Routine maintenance not only reduces downtime due to failures but also significantly extends the equipment's service life.

 

Pre-Startup Inspection

  1. Check the tension of the V-belt, jaw plate, and the tightness of all bolts.
  2. Inspect the equipment casing and frame for cracks and loose bolts.
  3.  Check the oil level in the hydraulic tank to ensure it is between the oil gauge lines. Check the hydraulic quality and verify that the hydraulic pump is operating properly and that there are no leaks in the oil pipes.
  4.  Clear any remaining material from the feed inlet to avoid stalling during startup. Check the discharge opening clearance to ensure it meets production requirements to prevent substandard crushing or equipment overload.

 

Inspection During Operation

  1. Bearing temperature is within the normal range.
  2. The tie rod spring is normal.

 

 

Regular Maintenance After Shutdown

  1. Lubricate every 40 operating hours.
  2. Lubricate the discharge opening adjustment device and inspect the rubber cover (for mechanical adjustment of the discharge opening).
  3. Inspect the cheek plates for wear and replace if necessary.
  4. Check the toggle plate for alignment, straightness, and cracks.
  5. Inspect the toggle plate seat and rubber seal, and clean the toggle plate seat surface if necessary.
  6. Check the tightness of the frame mounting bolts.
  7. Inspect the flywheel.
  8. Inspect the rubber shock absorber pads for wear.

 

Whats about Bronze Copper Spare Parts?

2026-02-04

When it comes to keeping your crusher running at peak performance, copper parts play a critical yet often understated role. These components, including eccentric bushings, socker liner, main frame pin bushing, trush washer/bearing and countershaft bushings are the quiet champions inside the crushing.

Main components include:

1. Eccentric Bushing: Installed inside the eccentric steel sleeve, located on the outside of the main shaft. Its core function is to support and guide the movement of the eccentric shaft, protecting the main shaft and eccentric steel sleeve, preventing wear of the eccentric steel sleeve, and ensuring smooth and efficient crushing action.

2. Socker Liner: Installed at the top of the main shaft. Its working surface has oil grooves and mates with the spherical surface of the moving cone, supporting the entire conical main shaft and providing a low-friction spherical bearing, allowing the moving cone to swing freely.

3. Main Frame Pin Bushing: Installed inside the horizontal shaft housing, one at each end. Its main function is to prevent direct contact between the horizontal shaft and the inside of the horizontal shaft housing, providing lubrication (bearing) and protection.

4. Thrust Washer/Bearing: Divided into upper and lower thrust bearings. They work together under the action of a lubricating oil film, enabling the eccentric sleeve assembly to perform smooth eccentric rotational movement.

 

5. Countershaft Bushing: Installed in the horizontal shaft housing, one at each end. Located between the horizontal shaft and the inner wall of the housing, it provides lubrication and protection, preventing direct contact and wear between the two.

 

 

The following is a list of the main copper components suit for Symons, Metso, Sandvik and Spring cone crushers:

Part Number Description Type Brand 442.9659 Ecc. bushing 22,25,28 H2800 SANDVIK
2214 4201 Frame bushing 2'Symons Crusher SYMONS 442.9686 Ecc.bushing13,16,20,25 S2800 SANDVIK
2206 6641 Mainshaft bushing 2'Symons Crusher SYMONS  442.6131 Bottom Shell Bushing S&H2800 SANDVIK
4872 2335 Socket liner 2'Symons Crusher SYMONS  442.6138 Main shaft step S&H2800 SANDVIK
2213 5241 Countershaft bushing 2'Symons Crusher SYMONS 442.6139 Piston Wearing Plate S&H2800 SANDVIK
  Thrust plate 2'Symons Crusher SYMONS 442.613 Wearing Plate S&H2800 SANDVIK
  Underthrust plate 2'Symons Crusher SYMONS 442.6143 Locating Bar S&H2800 SANDVIK
2214 5321 Frame bushing 3' Symons Crusher SYMONS  442.7923 Ecc. bushing 16,19,22 H3000 SANDVIK
2207 0561 Mainshaft bushing 3' Symons Crusher SYMONS  442.7924 Ecc. bushing 22,25,29 H3000 SANDVIK
4872 3565 Socket liner 3' Symons Crusher SYMONS 442.7925 Ecc.bushing29,32,34,36 H3000 SANDVIK
2206 0762 Countershaft bushing 3' Symons Crusher SYMONS 442.8486 Ecc.bushing16,20,25,32 S3000 SANDVIK
5759 7801 Thrust plate 3' Symons Crusher SYMONS 442.7935 Bottom Shell Bushing S&H3000 SANDVIK
2207 1401 Mainshaft bushing 3'Shorthead Crusher SYMONS 442.7895 Main shaft step S&H3000 SANDVIK
4872 4795 Socket liner 3'Shorthead Crusher SYMONS 442.7893 Piston Wearing Plate S&H3000 SANDIVK
2214 5601 Frame bushing 4 ' Symons Crusher SYMONS 442.7927 Wearing Plate S&H3000 SANDVIK
2214 4481 Mainshaft bushing 4 ' Symons Crusher SYMONS 442.7928 Locating Bar S&H3000 SANDVIK
  Socket liner 4 ' Symons Crusher SYMONS  442.9406 Ecc.bushing32,36,40,44 H4000 SANDVIK
  Countershaft bushing 4 ' Symons Crusher SYMONS  442.9642 Ecc. bushing24,28,32 H4000 SANDVIK
5759 9601 Thrust plate 4 ' Symons Crusher SYMONS 442.9643 Ecc.bushing13,16,20,24 H4000 SANDVIK
2214 5885 Frame bushing 4 1/4' Symons Crusher SYMONS 442.8067 Ecc.Bushing20,25,30,36 S4000 SANDVIK
2214 3930 Mainshaft bushing 4 1/4' Symons Crusher SYMONS 442.7146 Bottom Shell Bushing H4000 SANDVIK
4872 6430 Socket liner 4 1/4' Symons Crusher SYMONS  442.712 Main shaft step H4000 SANDVIK
2206 2090 Countershaft bushing 4 1/4' Symons Crusher SYMONS  442.7122 Piston Wearing Plate H4000 SANDVIK
5760 2601 Thrust plate 4 1/4' Symons Crusher SYMONS 442.7107 Wearing Plate H4000 SANDVIK
2214 6161 Frame bushing 5 1/2' Symons Crusher SYMONS 442.711 Locating Bar H4000 SANDVIK
2214 5706 Mainshaft bushing 5 1/2' Symons Crusher SYMONS 442.8824 Ecc.Bushing18,20,24,28 H6000 SANDVIK
4872 7050 Socket liner 5 1/2' Symons Crusher SYMONS  442.8825 Ecc.Bushing28,32,36,40 H6000 SANDVIK
2206 5840 Countershaft bushing 5 1/2' Symons Crusher SYMONS  442.8826 Ecc.Bushing40,44,48,50 H6000 SANDVIK
5760 3501 Thrust plate 5 1/2' Symons Crusher SYMONS 442.8742 Bottom shell Bushing S&H6000 SANDVIK
2214 7564 Frame bushing 7' Symons Crusher SYMONS 442.8732 Mainshaft Step S&H6000 SANDIVK
2214 6721 Mainshaft bushing 7' Symons Crusher SYMONS 442.873 Piston Wearing Plate S&H6000 SANDVIK
4872 8520 Socket liner 7' Symons Crusher SYMONS  442.8761 Wearing Plate H6000 SANDVIK
2206 8500 Countershaft bushing 7' Symons Crusher SYMONS  442.8762 Locating Bar S&H6000 SANDVIK
5760 7401 Thrust plate 7' Symons Crusher SYMONS 442.9358 Ecc.Bushing36,40,44,48 H8000 SANDVIK
2214 0636 Bushing 7' Symons Crusher SYMONS 442.9359 Ecc.Bushing48,52,56,60 H8000 SANDVIK
2207 3501 Frame bushing 36”Rotary disk Crusher SYMONS 442.936 Ecc.Bushing60,64,68,70 H8000 SANDVIK
2206 3100 Mainshaft bushing 36”Rotary disk Crusher SYMONS 442.9248 Bottom shell Bushing H8000 SANDVIK
4872 4100 Socket liner 36”Rotary disk Crusher SYMONS  442.9723 Mainshaft Step H8000 SANDVIK
2206 0762 Countershaft bushing 36”Rotary disk Crusher SYMONS  442.9724 Piston Wearing Plate H8000 SANDVIK
5760 7801 Thrust plate 36”Rotary disk Crusher SYMONS 442.9249 Wearing Plate H8000 SANDVIK
2214 5900 Frame bushing 48” Rotary disk Crusher SYMONS 442.9308 Locating Bar H8000 SANDVIK
2207 2400 Mainshaft bushing 48” Rotary disk Crusher SYMONS K731.1.0.14 Frame bushing Φ600 Cone Crusher SPRING
4872 6702 Socket liner 48” Rotary disk Crusher SYMONS  K731.1.0.16 Frame bushing Φ600 Cone Crusher SPRING
2206 2080 Countershaft bushing 48” Rotary disk Crusher SYMONS  K731.3.0.03 Mainshaft bushing Φ600 Cone Crusher SPRING
5760 2601 Thrust plate 48” Rotary disk Crusher SYMONS K731.4.0.06 Socket liner Φ600 Cone Crusher SPRING
77015655250 Eccentric bushing HP100 METSO K731.2.0.02 Countershaft bushing Φ600 Cone Crusher SPRING
  Upper head bushing HP200 METSO K731.1.0.09 Circular disk Φ600 Cone Crusher SPRING
  Lower head bushing HP200 METSO K731.1.0.12 Circular disk Φ600 Cone Crusher SPRING
1022072951 Eccentric bushing HP200 METSO K731.3.0.04 Circular disk Φ600 Cone Crusher SPRING
1022061401 Countershaft bushing HP200 METSO K1414.01.01 Frame bushing Φ900 Cone Crusher SPRING
104821001 Socket liner HP200 METSO K1414.03.03 Mainshaft bushing Φ900 Cone Crusher SPRING
  Main frame pin bushing HP200 METSO K1414.04.06 Socket liner Φ900 Cone Crusher SPRING
1057602103 Thrust Bearing HP200 METSO K1414.01.12 Circular disk Φ900 Cone Crusher SPRING
77015656200 Upper head bushing HP300 METSO K1414.01.09 Circular disk Φ900 Cone Crusher SPRING
71022145975 Lower head bushing HP300 METSO K1417.1.0.02 Frame bushing Φ1200 Cone Crusher SPRING
71022073307 Eccentric bushing HP300 METSO K1417.3.0.03 Mainshaft bushing Φ1200 Cone Crusher SPRING
70122063300 Countershaft bushing HP300 METSO K1417.4.0.01 Socket liner Φ1200 Cone Crusher SPRING
77035800600 Socket liner HP300 METSO K1417.2.0.03 Countershaft bushing Φ1200 Cone Crusher SPRING
71022130525 Main frame pin bushing HP300 METSO K1414.1.0.14 Circular disk Φ1200 Cone Crusher SPRING
71056612200 Thrust Bearing HP300 METSO K1417.1.0.16 Circular disk Φ1200 Cone Crusher SPRING
71022147321 Upper head bushing HP500 METSO K1420.1.0.04 Frame bushing Φ1750 Cone Crusher SPRING
77015655252 Lower head bushing HP500 METSO K1420.3.0.03 Mainshaft bushing Φ1750 Cone Crusher SPRING
71022074809 Eccentric bushing HP500 METSO K1420.4.0.06 Socket liner Φ1750 Cone Crusher SPRING
71022065500 Countershaft bushing HP500 METSO K1420.2.0.03 Countershaft bushing Φ1750 Cone Crusher SPRING
71048723201 Socket liner HP500 METSO K1420.1.0.07 Circular disk Φ1750 Cone Crusher SPRING
71022139802 Main frame pin bushing HP500 METSO K1420.1.0.08 Circular disk Φ1750 Cone Crusher SPRING
11057605168 Thrust Bearing HP500 METSO K1423.1.0.02 Frame bushing Φ2200 Cone Crusher SPRING
11022147711 Upper head bushing HP800 METSO K1423.3.0.03 Mainshaft bushing Φ2200 Cone Crusher SPRING
11022147723 Lower head bushing HP800 METSO K1423.4.0.07 Socket liner Φ2200 Cone Crusher SPRING
11022075464 Eccentric bushing HP800 METSO K1423.2.0.06 Countershaft bushing Φ2200 Cone Crusher SPRING
11022066795 Countershaft bushing HP800 METSO K1423.1.0.08 Circular disk Φ2200 Cone Crusher SPRING
11048724025 Socket liner HP800 METSO K1423.1.0.11 Circular disk Φ2200 Cone Crusher SPRING
11022139576 Main frame pin bushing HP800 METSO 176.01.04 Frame bushing Old Style Φ900 Crusher SPRING
11057612405 Thrust Bearing HP800 METSO 176.03.03 Mainshaft bushing Old Style Φ900 Crusher SPRING
171551 Eccentric Bushing GP100/GP100S METSO 176.04.02 Socket liner Old Style Φ900 Crusher SPRING
171455 Eccentric Bushing GP100/GP100S METSO 176.01.09 Circular disk Old Style Φ900 Crusher SPRING
171564 Eccentric Bushing GP100/GP100S METSO 176.01.12 Circular disk Old Style Φ900 Crusher SPRING
285062 Bottom shell Bushing GP100/GP100S METSO 183.01.15 Frame bushing Old Style Φ1200 Crusher SPRING
285053 Mainshaft Step GP100/GP100S METSO 183.03.03 Mainshaft bushing Old Style Φ1200 Crusher SPRING
285052 Piston Wearing Plate GP100/GP100S METSO 183.04.02 Socket liner Old Style Φ1200 Crusher SPRING
285063 Wearing Plate GP100/GP100S METSO 183.01.08 Circular disk Old Style Φ1200 Crusher SPRING
285064 Locating Bar GP100/GP100S METSO 183.01.11 Circular disk Old Style Φ1200 Crusher SPRING
942951-A Frame bushing GP200/GP200S METSO 178.01.02 Frame bushing Old Style Φ1650 Crusher SPRING
942951-B Frame bushing GP200/GP200S METSO 178.03.03 Mainshaft bushing Old Style Φ1650 Crusher SPRING
931714-B Frame bushing GP300/GP300S METSO 178.04.02 Socket liner Old Style Φ1650 Crusher SPRING
MM0523930 Bearing GP300/GP300S METSO 178.02.05 Countershaft bushing Old Style Φ1650 Crusher SPRING
931345 Casting bearing GP300/GP300S METSO 178.01.09 Circular disk Old Style Φ1650 Crusher SPRING
285344 Frame bushing G11 METSO 178.01.12 Circular disk Old Style Φ1650 Crusher SPRING
203109 Frame bushing G11 METSO 181.01.02 Frame bushing Old Style Φ2100 Crusher SPRING
MM0315148 Bearing Bushing G11 METSO 181.03.02 Mainshaft bushing Old Style Φ2100 Crusher SPRING
442.8143 Ecc. Bushing29,25 36″ METSO 181.04.02 Socket liner Old Style Φ2100 Crusher SPRING
442.8144 Ecc.Bushing22,19,16 36″ METSO 181.02.06 Countershaft bushing Old Style Φ2100 Crusher SPRING
442.9657 Ecc. bushing 13,16,18 H2800 SANDVIK 181.01.11 Circular disk Old Style Φ2100 Crusher SPRING
442.9658 Ecc. bushing 18,20,22 H2800 SANDVIK 181.01.13 Circular disk Old Style Φ2100 Crusher SPRING

 

 

If you need, you can watch the video below which shows copper components related to this topic.

 

 

 

All names, marks, models, symbols and descriptions are used for reference purposes only and it is not impied that any of the parts/brands listed are the product of any company other than ONA. We are not agents or distributors for any of the above mentioned brands nor do we have any commercial relationship or association with them.

What's the head assembly?

2026-02-04

The head assembly is the central moving component of a cone crusher. Its core components include the Head, the Head Ball, the Upper Head Bushing, the Lower Head Bushing, and the T-Seal. The material of upper and lower head bushing is bronze, it's protect the the wearing of main shaft.

 

metso hp 200 manual

 

Primary Functions:

 

1.  Gyratory Motion: Driven by the eccentric mechanism, the entire head assembly generates a precise gyratory motion. This creates the crushing action necessary to process feed material.

 

2.  Material Comminution: As the mantle attached to the head moves close to the stationary bowl liner, the rock is subjected to multiple cycles of compression, impact, and breakage within the crushing chamber. This repeated process efficiently reduces the material to the desired size.

 

3.  Material Discharge: When the head moves away from the bowl liner, the gap increases, allowing the crushed product to gravitate downward and discharge from the bottom of the chamber, continuing its path through the circuit.

 

What's parts included in the head assembly?

Eg: HP400 ONA-7090058015

 

7090058015

 

Pos. Part Number Description Quantity Weight. KG
1
7082404311
HEAD 1 1686
2
1057605158
HEAD BALL 1 80
3
1013340733
STRAP 1 1.4
4
1022147349
HEAD BUSHING, UPPER 1 28
5
1022147350
HEAD BUSHING, LOWER 1 56
6
1063518832
T-SEAL 1 2
7
N80500504
SUPPORT 4 0.5
8
1047098035
KEY BAR 4 1.2
9
7001634020
WASHER, SPRING 1 0.04
10
N01619356
PIN 3 0.3
11
7008010002
THREADLOCKER, HARD 1 0.32
12
7001530420
SCREW, HEXAGONAL 1 0.2
13
N01530104
SCREW, HEXAGONAL 8 0.01
14
1003063291
NUT-LOCK 8 0.1
15
7008010102
GLUE 1 0.38
16
7008010103
ACTIVATOR 1 0.16
17
7001532140
SCREW, HEXAGONAL 8 0.02
18
7001631110
WASHER 8 0.005

 

How to assemble the head assembly?

 

Which models do you have?

Metso hp 100, HP200, HP300, HP400, HP500, HP700, HP800 crusher, HP900, HP3, HP4, HP5, HP6, Nordberg MP800, Nordberg MP1000, MP1250

 

All names, marks, models, symbols and descriptions are used for reference purposes only and it is not implied that any of the parts/brands listed are the product of any company other than ONA. We are not agents or distributors for any of the above mentioned brands nor do we have any commercial relationship or association with them.

What's the Metso Barmac 840 STD/DTR Rotor?

2026-02-04

Metso's Barmac 840 rotor is the most wear parts of the Barmac B7150se VSI crusher, commonly used in quarries and stone production plants. "840" refers to the rotor's outer diameter, or 840 mm. 

 

Function

The rotor's primary function is to accelerate the feed material and fling it against a fixed material bed ("rock-on-rock" anvils) or a surrounding feed bed. This high-speed impact crushes the rock along its natural fissures, producing high-quality cubic aggregate.

 

1. Material Acceleration: The raw material enters the crusher through the feed pipe and reaches the center of the rotating rotor.

 

2. Distribution and Ejection: The rotor's tip captures the material and ejects it outward at high speed through the rotor outlet.

 

3. Crushing Impact: The ejected material impacts the dense material layer accumulated on the surrounding feed ring and cascade rings, causing the material to break.

 

The "rotor" isn't a single component; it's a rotor assembly consisting of a rotor body and wear parts for Barmac B7150se vsi. Key components of the Barmac 840 rotor include:

 

Rotor body: The primary cast iron or steel structure that supports all other components. It serves as the backbone of the entire assembly.

 

Rotor tip (wear parts): These are replaceable tungsten carbide components bolted to the rotor body. They are the primary wear parts that directly contact and propel the feed material. They require periodic replacement.

 

Rotor outlet: The open passage between the rotor tips through which the accelerated material exits the rotor.

 

Shaft and bearings: The rotor assembly is mounted on a heavy shaft supported by large bearings for Metso Barmac B7150se vsi, enabling high-speed rotation (typically around 1,500-2,000 RPM).

 

When do wear parts need to be replaced?

 

Decreased output/capacity: The crusher is not processing as much material as before.

 

Poor product shape: An increase in flaky or elongated particles.

 

Excessive vibration: This may be due to uneven wear on the rotor tip tips, leading to imbalance. 

 

Increased operating noise

 

The following is a list of the main components of the Barmac 840 DTR and STD:

 

840 DTR
Part Number  Description Qty Weight. KG
Unit
1 B90334105N Bare Rotor 1 370
2 B96394049O Rotor Tip Set  3 5.2
3 B90394060A Short Backup Tip Set 1 1.6
4 B90394055B Trial Plate 1 1.5
5 B96394060B Long Backup Tip Set 1 3.2
6 B96334170C Top wear plate lipped  1 55
7 B96334180A Bottom wear plate lipped  1 58
8 B96394150O/B Bolt Set 3 0.15
9 B963940425A Bolt  1 0.2
10 B96394150N Cavity Wear Plate Outer 4 7.5
11 B96394150O  Cavity Wear Plate Middle 2 7.5
12 B96334030E  Feed Eye Ring 1 21
13 B96334135A Upper Wear Plate 1 19
14 B96334140A Lower Wear Plate 1 25.2
15 B962S7040B Feed Tube 1 14
16 B96394120E Distributor Plate 1 33
840 STD 
Part Number  Description Qty Weight. KG
Unit
1 B96334105L Bare Rotor 1 253
2 B96394049O Rotor Tip Set  2 5.2
3 B96394055B Trial plate set  1 3.5
4 B96394060B Long Backup Tip Set 1 3.2
5 B96334170C Top wear plate lipped  1 55
6 B96334180A Bottom wear plate lipped  1 58
7 B96394150O/B Bolt Set 3 0.15
8 B963940425A Bolt  1 0.2
9 B96394150N Cavity Wear Plate Outer 4 2.5
10 B96334135A Upper Wear Plate 1 19
11 B96334140A Lower Wear Plate 1 25.2
12 B96334030E  Feed Eye Ring 1 21
13 B962S7040B Feed Tube 1 14
14 B96394120E Distributor Plate 1 33

 

If you have any needs, you can contact us at any time.

 

All names, marks, models, symbols and descriptions are used for reference purposes only and it is not implied that any of the parts/brands listed are the product of any company other than ONA. We are not agents or distributors for any of the above mentioned brands nor do we have any commercial relationship or association with them.

 

What's the part number of CH870/H7800?

2026-02-04

CH870/H7800 refer to the cone crusher model by Sandvik.

 

Therefore, there is not a single "part number" for the entire crusher. Instead, there are thousands of part numbers for its individual components.

Here are some examples of critical parts for the CH870/H7800 crusher:

 

 

BOTTOMSHELL ASSEMBLY 452.0697-001 SUPPORT RING 452.0687-001
WEARING PLATES, BOTTOMSHELL 452.1191 DOWEL PIN 442.8290-01
DUST COLLAR ASSEMBLY 452.0998-901 WEARING PLATE 452.0710-901
ECCENTRIC ASSEMBLY 452.0809-901 WASHER TRBSB 17X42 847.0060-00
HYDROSET CYLINDER ASSEMBLY 452.0953-901 FEED HOPPER, LOWER 452.0799-901
PINION SHAFT HOUSING ASSEMBLY 452.0656-901 FEED HOPPER, UPPER 452.0802-901
MAIN SHAFT ASSEMBLY 452.0917-901 CONE EC 452.1451-901
TOP SHELL ASSEMBLY 452.0684-901 WEARING RUBBER 452.1370-901
FEED HOPPER 452.0760-901 LOCK NUT M16 8 FZB ISO 7040 845.0215-00
HYDROSET SYSTEM 452.1488-901 SPLITTER 452.1741-901
HOSES AND PROTECTIONS AT CRUSHER 452.1158-901 COVER 452.1455-901
DIRECT DRIVE ON SUB-FRAME 452.1157 RUBBER SHEET 452.1753-901
V-BELT DRIVE ON SUB-FRAME 452.0946 WEARING RUBBER 452.1296-001
V-BELT DRIVE, FIXED 452.1881 RUBBER ATTACHMENT STRIP 452.1303-001
TOOL LIST 452.1257 CONE EC 452.0792-901
OVERPRESSURE INSTALLATION 452.1084 RUBBER SHEET EC 452.1137-001
BOTTOM SHELL 452.0675-001 RUBBER PLUG 873.1287-00
FOOT BASE 452.1064-001 ADJUSTING UNIT 452.1431-901
FOOT FOR SUBFRAME BASE 452.0977-001 SCREW M6S 20X65 8.8 FZB ISO 4017 840.0650-00
FOOT FOR SUBFRAME, MIRROR - INVERTED BASE 452.0977-002 WASHER TBRSB 21X58 847.0197-00
SCREW M6S 30X110 8.8 FZV ISO 4014 840.0693-00 LOCK NUT M20 8 FZB ISO 7040 845.0203-00
WASHER BRB 31X58 HB200 847.0125-00 SCREW M6S 24X130 8.8 FZB 1SO 4017 840.1192-00
BOSS 442.7907-01 DISTRIBUTION BOX 452.1443-901
COVER 442.7201-00 SCREW M6S 20X35 8.8 FZB LS0 4017 840.1135-00
STUD WELD 843.1578-00 WEARING PLATE 452.1447-001
WASHER BRB13X24 FZB HB200 IS0 7089 847.0147-00 RUBBER SHEET 442.9747-01
LOCK NUT M12 8 FZB ISO 7040 845.0030-00 RUBBER SHEET 442.9751-01
LINER-PIN SHAFT ARM 452.1066-901 RUBBER SHEET 442.9751-02
LINER-NARROW ARM 452.1065-901 RUBBER SHEET 442.9750-01
BNED 442.9396-00 SCREW M6S 16X65 8.8 FZB ISO 4014 840.0071-00
FLANGE 900.2199-00 MAIN VALVE 902.0850-00
SCREW M6S 16X50 8.8 FZB ISO 4017 840.0068-00 PIPLT VALVE BLOCK 902.0851-00
WASHER BRB17X30HB200 FZB 1S07089 847.0016-00 VALVE BLOCK 452.0978-001
O-RING 873.0129-00 REDUCING THREADED ADAPTER 900.2291-00
BOTTOM SHELL BUSHING 452.0795-001 MEASURING NIPPLE 1/4“ 900.2292-00
PIN CP 12M6X30 1S0 2338 853.0464-00 ADAPTER G 3/3” BXG ½” B 900.0647-00
SWIVEL RUN TEE G 3/4 900.2127-00 SEAL TREDO 18 873.0384-00
COVER 3/4 900.0276-00 RETURN OIL HOSE 452.1616-901
SEAL RING TREDO 20 3/4 873.0385-00 HYDRAULIC HOSE 452.1286-001
WEARING PLATES, BOTTOMSHELL 452.1191-901 HYDRAULIC HOSE 452.1287-001
ECCENTRIC WEARING PLATE 452.0808-001 HYDRAULIC HOSE 452.1288-001
PIN 853.0646-00 ADAPTER 900.2599-00
WEARING PLATE 452.1077-001 STRAIGHT ADAPTER 900.0659-00
WEARING PLATE 452.1078-001 HYDRAULIC HOSE SAE 100 R2AT 2”X2000 452.1538-001
WEARING PLATE 452.1078-002 BRACKET 452.1414-001
ROUND BAR 1312-00 D 20 L=100 803.0625-00 RUBBER CLOTH 452.1415-001
PLATE HB 360-440 T=6 L=480 800.0518-00 WEARING LINER 452.1419-901
DUST COLLAR 452.0926-001 BOLT 442.9503-01
SCREW M6S 16X30 8.8 FZB 1S0 4017 840.0064-00 SUPPORT 452.1425-901
RING 452.0999-001 BRACKET 452.1426-001
SCREW M6S 16X60 8.8 FZB 1S0 4017 840.0070-00 BRACKET 452.1448-001
WASHER BRB 17X30 HB200 IS07089 547.0016-00 BRACKET 452.1449-001
LOCATING BAR 452.0834-001 BRACKET 452.1468-901
SHIM T=0,1 452.1279-001 PROTECTION 452.1427-001
SHIM T=0,5 452.1279-002 BRACKET 452.1476-901
SHIM T=0,7 452.1279-003 SCREW M6S 12X60 8.8 FZB ISO 4014 840.0051-00
SHIM T=1 452.1279-004 SCREW M6S 12X50 8.8 FZB ISO 4014 840.0049-00
SCREW MC6S 10X40 8.8 FZB 841.0254-00 HOSE SAE 100 R2AT 1”1200 452.1579-001
GASKET 452.1267-001 SEAL RING TREDO 30 873.0390-00
INNER DUST SEAL RING 452.1000-001 FLANGE HALFSAE 3000 2”PSI 900.2592-00
ECCENTRIC 452.0540-001 O RING 873.0755-00
ECCENTRIC BUSHING 32+37+42+47 452.0805-001 SCREW MC6S 12X35 8.8 FZB 841.0268-00
ECCENTRIC BUSHING 47+52+57+62 452.0806-001 HOSE SAE 100 RIAT 3/4”X1000 452.1580-001
ECCENTRIC BUSHING 62+68+74+80 452.0807-001 HOSE SAE100 RIAT 1”X1000 452.1587-001
HUB 452.0516-001 PILOT VALVE PROTECTION 452.1511-001
RING 452.0902-901 SCREW M6S 16X40 8.8 FZB ISO 4017 840.0066-00
SCREW M6S 16X50 8.8 FZB 1S0 4017 840.0069-00 SCREW M6S 12X20 8.8 FZB ISO 4017 840.0622-00
WASHER BRB 17X30 HB200 FZB ISO 7089 847.1106-00 STRAIGHT HOSE COUPLING 452.1536-901
KEY 442.9610-01 SCREW MF6S 16X35 8.8 841.0578-00
SCREW MC6S 16X90 12.9 841.0535-00 BRACKET 452.1414-002
SCREW MC6S 16X55 12.9 841.0548-00 HOSE 819.0061-00
WASHER B16 17X30 847.0181-00 O RING 873.0615-00
GEAR AND PINION SET 50HZ 452.0530-901 END COVER 2” SAE-FLANGE 452.1589-001
GEAR AND PINION SET 60HZ 452.0531-901 END COVER 3/4” SAE-FLANGE 452.1592-001
KEY 452.1063-001 FLANGE HALF SAE 3000 3/4" 900.2602-00
HYDROSET CYLINDER 452.0970-001 FLANGE HALF SAE 3000 1” 900.2385-00
SCREW M6S 30X200 10.9 840.1176-00 O RING 873.1299-00
WASHER BRB 31X56 HB305 1S0 7089 847.0310-00 END COVER L”SAE-FLANGE 452.1591-001
HYDROSET CYLINDER BUSHING 452.0969-001 END COVER 4” SAE-FLANGE 452.1590-001
SCREW M6S 10X16 8.8 FZB ISO 4017 540.0032-00 SCREW MC6S 10X35 8.8 FZB 841.0253-00
WASHER BRB 10,5X22 HB200 847.0144-00 LOCK NUT M10 8 FZB SO 7040 845.0213-00
O-RING 740X8,4 873.1247-00 BRACKET FOR VALVE 452.1602-901
PISTON ASSEMBLY 452.1049-901 SPACER 452.1665-001
PIN CP 25M6X60 853.0119-00 SUBFRAME DIRECT DRIVE 452.0905-901
PISTON WEARING PLATE 452.0538-001 DUST SEAL 452.1642-901
STEP WASHER 452.0537-001 PROTECTIVE CAP FOR SHAFT 452.1014-901
CHEVRON PACKING 452.0986-901 SHAFT COUPLING OMEGA E120 930.0313-00
PACKING CLAMP PLATE 452.0990-001 RUBBER DAMPER 442.9650-92
SCREW MC6S 12X30 8.8 FZB 841.0267-00 SPACER WITH FLAT BAR 452.1622-901
HYDROSET CYLINDER COVER 452.0972-001 SUPPORT 458.0452-01
PROTECTION PLUG 919.0190-00 WASHER 442.9342-01
PLUG VSTI R ½”-ED 900.2307-00 SENSOR 984.0217-00
SCREW MC6S 8X40 8.8 FZB 841.0239-00 SHIM T=1 458.0406-01
AIR BLEEDER VALVE 902.0605-00 SHIM T=0,5 458.0406-02
0-RING 629,3X5,7 873.1352-00 SHIM T=0,3 458.0406-03
O-RING 685X5,7 873.1351-00 THREADED PIN M30X130 MACHINED 452.1609-001
PISTON SENSOR 984.0421-00 SCREW M6S 36X180 8.8 FZV ISO 4014 840.0718-00
0-RING 44,2X3 873.0111-00 NUT M6M M30 8 FZV ISO 4032 845.0013-00
PINION SHAFT HOUSING 452.0657-001 WASHER BRB 8.4X16 HB200 ISO 7089 847.0012-00
SCREW M6S 24X100 8.8 FZV ISO 4014 840.0672-00 SCREW M6S 8X20 8.8 FZB ISO 4017 840.0021-00
WASHER TBRSB 26X65 847.0063-00 SCREW M6S 20X50 8.8 FZB ISO 4017 840.0077-00
GASKET T=0,5 442.9364-01 SUBFRAME V-BELT DRIVE 452.1263-901
GASKET T=0,5 442.9364-02 MOTORFRAME FOR V-BELT DRIVE 452.1004-901
GASKET T=0,5 442.9364-03 SLIDE RAIL 458.0773-01
BEARING 32230 J2 868.0832-00 BRACKET 458.0156-00
NUT KM 30 150X2S02982 845.0164-00 COUPLING RB 2,15 D-110/120 930.0262-00
LOCK WASHER MB 30 ISO 2982 847.0299-00 SPACER 458.0307-01
WEAR RING 442.9809-01 SHAFT 458.0348-01
SPACER RING 442.9808-01 BEARING HOUSING 458.0349-01
O RING 873.0136-00 KEY T 28X16X110 857.0336-00
OIL SEAL RING TYPE 4 873.1219-00 SCREW SK622 16X40 842.0019-00
BEARING COVER, INNER 452.0716-001 ROLLER BEARING 23024 868.0829-00
BEARING COVER, OUTER 442.9260-01 CLAMPING SLEEVE H3024 868.0830-00
SCREW M6S 12X35 8.8 FZB ISO 4017 840.0046-00 SUPPORT BLOCK 649.0168-01
SCREW M6S 20X60 8.8 FZB ISO 4017 840.0078-00 GUIDE RING 871.0110-00
WASHER BRB 21X36 HB200 847.0132-00 FELT SEAL FS 460 873.1289-00
GASKET T=0,8 442.9365-01 V-RING V-110A 873.0898-00
GASKET T=0,8 442.9366-02 COVER END 871.0404-00
SPRING PIN 853.0590-00 SPACER 442.9343-01
PINION SHAFT 452.0727-001 DRIVING 452.1846-901
PLUG 900.2388-00 V-BELT GUARD, SHAFT 452.1297-901
KEY 857.0360-00 V-BELT GUARD, ASSY 452.0769-901
KEY 857.0354-00 WASHER BRB 37X66 HB200 SO 7089 847.0162-00
ELBOW 3/4 IS0 49 900.0022-00 SCREW M6S 36X130 8.8 FZV ISO 4017 840.1038-00
SCREW 842.0020-00 SCREW M6S 27X70 8.8 FZV ISO 4017 840.0669.00
ADAPTER ¾” 900.0655-00 NUT M6M M12 8 FZB ISO 4032 845.0007-00
OIL LEVEL GAUGE 442.9346-01 NUT M6M M36 8 FZV ISO 4032 845.0221-00
SEAL RING TREDO 26 873.0387-00 NUT M6M M36 8 FZV ISO 4032 840.0048-00
ADAPTER G 1 B 900.0656-00 SCREW M6S 24X150 8.8 FZV ISO 4014 840.0677-00
SEAL RING TREDO 23 873.0386-00 LOCK NUT M24 8 FZB 845.0216-00
RETAINING RING 855.0134-00 V-BELT PULLEY 710 MGT 160 16XSPC 879.0588-00
SCREW M6S 16X120H 840.1063-00 V-BELT PULLEY 710 MGT 160 14X8V 879.0577-00
NUT M6M M16 8 FZB ISO 4032 845.0009-00 BUSHING 452.1884-901
MAINSHAFT & HEAD CENTRE 452.1930-301 SUPPORT BLOCK 649.0168-04
MAIN SHAFT SLEEVE 452.0505-001 ADAPTER FIXED 7’ 452.1848-901
MAIN SHAFT STEP 452.0507-001 KEY R 28X16X140 857.0290-00
RETAINING RING SGA 100 855.0026-00 NUT M6M M24 8 ISO 4032 845.0012-00
MANTLE A 452.0837-001 WASHER TBRB 40X68 847.0122-00
MANTLE EF 452.0845-001 LIFTING TOOL 452.1247-901
HEAD NUT WITH BURNING RING 452.0936-901 LIFTING TOOL 452.1246-901
INNER HEAD NUT 452.0930-001 LIFTING TOOL 442.9446-00
BURNING RING 452.0938-001 LIFTING TOOL 452.0452-001
DUST SEAL RING 452.0924-001 PISTON STOP PLATE 452.1512-901
RETAINING RING 452.0921-001 SCREW M6S 30X100 840.0692-00
RETAINER 442.9367-01 LOWERING ROD M16X900 442.7284-90
SCRAPER 452.1264-001 LOWERING ROD M30X1000 843.1529-00
SCREW M6S 16X70 8.8 FZB ISO 4014 840.0072-00 EYE BOLT LT M80 899.0336-00
TOP SHELL 452.0664-00 EYE BOLT LT M30 899.0032-00
SCREW M6S 42X280 8.8 1S0 4014 840.1124-00 EYE BOLT LT M24 899.0031-00
NUT M6M M42 8 FZB ISO 4032 845.0322-00 EYE BOLT LT M20 899.0160-00
WASHER BRB 43X80 HB200 SS3576 847.0171-00 EYE BOLT LT M16 899.0147-00
WASHER HB 200 442.9979-01 EYE BOLT LT M12 899.0155-00
PROTECTIVE CAP 899.0278-00 EYE BOLT LT M10 899.0099-00
SCREW M6S 42X120 8.8 FZB 442.9530-03 EYE BOLT LT M80 899.0244-00
SCREW M6S 16X25 8.8 FZB 1S04017 840.0634-00 RING SPANNER STRIKING 65MM 920.0110-00
ARM SHIELD 452.1060-001 RING SPANNER STRIKING 55MM 920.0109-00
LUBRICATION NIPPLE R1/4 914.0093-00 RING SPANNER STRIKING 46MM 920.0238-00
PIPE BUSHING 3/4X1/4 ISO 49 900.0139-00 U-RING SPANNER 55 MM 920.0243-00
STEEL PIPE 808.0095-00 U-RING SPANNER 46 MM 920.0131-00
COMPRESSION FITTINGS 900.0435-00 U-RING SPANNER 36 MM 920.0135-00
PLUG 900.1132-00 U-RING SPANNER 30 MM 920.0134-00
SPIDER CAP 452.0553-001 U-RING SPANNER 24 MM 920.0022-00
AIR FILTER 912.0114-00 U-RING SPANNER 18 MM 920.0244-00
NIPPLE 900.0169-00 U-RING SPANNER 16 MM 920.0245-00
ELBOW 900.0002-00 U-RING SPANNER 19 MM 920.0042-00
STEEL PIPE 808.0220-00 U-RING SPANNER 14 MM 920.0040-00
COMPRESSION FITTINGS 900.0425-00 U-RING SPANNER 10 MM 920.0038-00
O RING 873.1210-00 U-RING SPANNER 8 MM 920.0037-00
SCREW M6S 20X100 8.8 FZB ISO 4014 840.0653-00 SOCKET SCREW KCY 5 920.0035-00
SPIDER BUSHING 452.1619-001 SOCKET SCREW KEY 5/8" 920.0032-00
TEMPERATURE SENSOR 191.2376-00 CHUNK OF LEAD 442.0800-91
CONNECTION BOX 191.2365-00 FCELER GAUGE 0,05-1 MM 923.0422-00
ELBOW 1/4 ISO 49 900.0075-00 OVER PRESSURE AGGR. 452.1168
SCREWM6S 20X90 8.8 FZB 1S0 4017 840.0652-00 BUSHING 1 1/2 X 3/4 ISO 49 N4 900.0154-00
SEAL RING 452.1599-001 HOSE COUPLING R 3/4 900.1424-00
RING 452.0550-001 HOSE 1” 819.0187-00
RETAINING RING 452.0549-001 SOCKET RP 3/4 900.0275-00
SCREW MC6S 6X45 8.8 FZB 841.0225-00 T-PIPE PLASTIC ¾ 900.2572-00
PLUG 900.0981-00 HOSE CLIP 28 SMS 2298 DY 23-27 MM 900.1358-00
CONCAVE EC 452.0838-001 OVER PRESSURE AGGR. 200 V 50 HZ 452.1168-50/200
CONCAVE EF 452.0840-001 OVER PRESSURE AGGR. 400 V 50 HZ, 460V 60HZ 452.1168-50/400
CONCAVE F 452.0841-001 OVER PRESSURE AGGR. 525 V 50 HZ 452.1168-50/525
CONCAVE MF 452.0842-001 OVCR PRESSURE AGGR. 550 V 50 HZ 452.1168-50/550
CONCAVE M 452.1754-001 OVER PRESSURE FAN 442.9325-00
SEALING COMPOUND 873.1112-00 AIR FILTER FK 200 912.0219-00
FILLER RING EC 452.0891-901 MOTOR IEC 71-2 0.37KW IM3011 200V 50HZ 972.0845-00
FILLER RING EF, F, MF 452.0898-901 MOTOR IEC 71-2 0.37/0.43KW IM3011 400V 50HZ.460V,60HZ 972.0838-00
SCREW N6S 24X110 8.8 FZV ISO 4014 840.0673-00 MOTOR IEC 71-2 0.37KW IM3011 525V 50HZ 972.0843-00
THREAD TRAY M24X3X1,5D 899.0293-00 MOTOR IEC 71-2 0.37KW IM3011 550V 50HZ 972.0842-00
WASHER BRB 25X45 HB200 847.0124-00 LOCK NUT M36 8 FZB 845.0273-00
SCREW M6S 24X80 8.8 FZV ISO 4017 840.0670-00 SLEEVE 442.9353-01
WEARING PLATE 452.1369-901 WASHER 442.9354-01
SCREW M6S 36X540 8.8 840.1136-00 DISC SPRING 863.0015-00

What's the parts in Sandvik CV229 Rotor Assembly?

2026-02-04

Sand making machines are generally only used in stone mines and stone factories. Rotor assembly is the complete spinning-rotor assembly that fits inside VSI (Vertical Shaft Impact) crusher.  

 

Which mian parts in the Sandvik cv229 rotor assembly?

 

A high-strength welded plate hub that carries the tungsten-carbide-tipped wear parts (rotor tips, back up tip sets, trial plate etc.) and accelerates the feed rock to high speed so the particles shatter against the anvils and produce cubical sand or aggregates.  

 

Other components(feed tube, feed eye ring, distributor plate, cavity wear plate, upper/lower wear plate)are made of high chromium alloy Cr26Mo0.5. Top/bottom wear plate are made of high-strength wear-resistant plate.

 

What's the using life for each part?

 

In general:

Rotor tip/cavity wear plate: Around 5/7/10 days

Others: About 1 month

 

Below is the anatomy diagram of CV229:

vsi crusher parts

 

Pos No. Qty PN Description
1 1 488.0219-901 High profile rotor body
2 1 488.0029-001 Taper lock
3 1 488.0361-901 Lower wear plate set
4 1 488.0360-901 Upper wear plate set
5 1 488.0076-001 Distributor plate
6 1 488.1513-901 Distributor locating pin set
7 1 488.1644-901 Cavity wear plate set Turbo (upper)
8 1 488.1703-901 Cavity wear plate set Turbo (middle)
9 1 488.1704-901 Cavity wear plate set Turbo (lower)
10 1 488.0362-901 Trail plate 330 set
11 3 488.1456-901 Turbo tip set 110 mm (hard)
12 1 488.0368-901 Backup tip set
13 1 488.0369-901 Top wear plate set
14 8 840.0077-00 Screw M6S 20x50 8.8 ISO 4017
15 1 841.0502-00 Screw MC6S 24x60 12.9
16 1 488.0841-001 Top plate

 

What's the penetrant testing in crusher wear parts?

2026-02-04

Penetrant testing, also known as liquid penetrant testing, is a non-destructive testing method widely used in industrial fields such as casting and forging. Its main function is to detect surface defects in mantle and concave, and other wear liners. 

 

Its core principle is very simple and intuitive: it utilizes the capillary action of liquids to detect discontinuous defects with openings on the material surface, such as cracks, pores, and porosity.

 

Here is a penetrant test report from ONA Casting, for CH660 cone crusher wear parts cone crusher concave liner 442.9356.

442.9356

 

Basic Principles and Process

 

The penetrant testing process is similar to blotting away spilled liquid with a paper towel. The basic steps are as follows:

 

1. Cleaning: Thoroughly clean the surface of the bowl liner and mantle to be tested, removing any oil, iron filings, paint, etc., ensuring that defect pathways are open.

 

2. Applying the penetrant: Spray or brush a special liquid (penetrant) containing colored or fluorescent dye onto the working surface and allow sufficient "residence time" (usually a few minutes to tens of minutes). During this time, the penetrant will penetrate into even the smallest surface opening defects through capillary action.

 

3. Removing excess penetrant: After the residence time, carefully wipe or rinse off any excess penetrant from the working surface. The key point is that the penetrant trapped inside the defect will not be washed away.

 

4. Applying the developer: Apply a thin layer of developer to the working surface. It is usually a white powder suspension or dry powder, acting like blotting paper, using capillary action to "draw back" the penetrant from the defect to the surface.

 

5. Observation: After sufficient development time, observe the surface.

 

Staining method: Under sufficient white light, the defect will show a clear red (or other colored) mark.

 

Fluorescence method: Under ultraviolet light (black light), the defect will emit a bright yellow-green fluorescence.

 

Main advantages

 

High sensitivity: Capable of detecting extremely fine, invisible surface opening defects.

 

Wide application: Applicable to almost any non-porous material (metals, ceramics, plastics, etc.).

 

Simple operation: Relatively low equipment cost, simple and intuitive operation process.

 

Intuitive results: Detection results are directly displayed on the workpiece surface, easy to observe and interpret.

 

Portable: Can be used for on-site inspection of large equipment or components.

What's the production process of crusher wear parts?

2026-02-04

The production process for crusher wear parts (like cone crusher jaw plates, metso cone crusher parts mantles, metso cone liners, hammers, etc.) is a precise and multi-stage operation designed to create parts that are extremely wear-resistant and tough.

 

Here is a detailed breakdown of the typical production process:

Step 1: Pattern/Mold Making

· Process: A physical model (pattern) of the part is created, typically from wood. 

· Purpose: This pattern or mold defines the exact shape and dimensions of the final cast part. Its accuracy is critical.

Step 2: Molding and Casting

1. Mold Creation: Sand molds are commonly used. The pattern is packed in special foundry sand mixed with a binder (like clay or resin) to create a firm mold cavity in the shape of the part. The mold is typically made in two halves (cope and drag).

2. Melting: Raw materials (scrap steel, pig iron, and specific alloys like chromium, molybdenum, and manganese) are melted in a large furnace (e.g., electric arc furnace or induction furnace) at temperatures exceeding 1500°C (2732°F).

3. Pouring: The molten metal is poured into the prepared mold cavity and left to solidify.

Step 3: Shakeout and Cleaning

· Shakeout: Once the casting has cooled and solidified, the sand mold is broken apart, and the raw casting (called a "casting with gates and risers") is removed.

· Cleaning: The casting is then cleaned to remove all residual sand and the excess metal from the pouring channels (gates) and feeders (risers). This is often done using shot blasting (propelling small metal beads at high velocity) or arc air gouging.

Step 4: Heat Treatment

This is a crucial step that determines the final mechanical properties of the part, such as hardness, strength, and toughness.

· Process: The casting is subjected to a carefully controlled sequence of heating and cooling.

· Typical Cycle:

  · Quenching: The part is heated to a very high temperature and then rapidly cooled (quenched) in oil or air. This creates a very hard, but brittle, microstructure.

  · Tempering: The quenched part is reheated to a lower temperature and held for a specific time before cooling. This reduces brittleness and relieves internal stresses, achieving the perfect balance of hardness and toughness required to withstand impact and abrasion in a crusher.

Step 5: Machining and Finishing

· Process: The heat-treated casting is machined to achieve precise final dimensions and tolerances. This is typically done on CNC (Computer Numerical Control) machines like lathes, milling machines, and drills.

· Purpose: To ensure the part fits perfectly into the crusher. Key contact surfaces, bolt holes, and mating features are machined to exact specifications.

Step 6: Quality Control and Inspection

Quality checks are performed throughout the entire process.

· Chemical Analysis: A sample of the molten metal is analyzed via spectrometry to ensure the alloy composition is correct.

· Dimensional Inspection: Finished parts are measured with calipers, micrometers, and CMMs (Coordinate Measuring Machines) to verify they match the engineering drawings.

· Hardness Testing: The surface hardness is checked at multiple points using a Brinell or Rockwell hardness tester to ensure it meets the required standard.

· Non-Destructive Testing (NDT): Methods like Magnetic Particle Inspection (MPI) or Dye Penetrant Inspection (DPI) are used to detect surface or sub-surface defects like cracks or inclusions that are not visible to the naked eye.

Step 7: Painting and Marking

· The finished part is often painted with a rust-preventative primer for protection during storage and shipping. We can customized color as your needs.

· Important information (part number, heat number, brand) is stamped or painted on the part for identification.

Step 8: Packaging and Shipping

The parts are securely packaged, usually in wooden pallet or iron pallet, to prevent damage during transportation to the customer.

Summary of Key Materials Used:

The specific material chosen depends on the application (e.g., crushing granite vs. recycling concrete).

· High Manganese Steel (Mn14, Mn18, Mn22): The classic material that work-hardens under impact, becoming harder as it is used.

· High Chromium Steel (Cr26): Excellent abrasion resistance but lower impact toughness. Used for highly abrasive conditions with less impact.

· Alloy Steel: A combination of various elements (like Cr, Mo, Ni) to create a balance of properties for specific crushing challenges.

What's the Trio Cone Crusher Parts?

2026-02-04

ONA Casting manufacture compoments suit to Trio crusher parts as follows:

 

1. Wear Parts

 

These are the parts that directly interact with the rock and undergo constant abrasion and impact. They determine the crusher's product size, capacity, and are crucial for maintaining efficiency.

 

Mantle (Get China cone crusher parts mantle price): The moving cone-shaped part that gyrates against the concave to crush rock. It's the primary wear surface.

Concave (or Bowl Liner): The stationary outer surface that the mantle crushes the rock against. Mantles and concaves are always replaced as a matched set to ensure optimal crushing performance and product shape.

Feed Plate (Get high manganese crusher parts quotes): Mounted at the top of the crusher, the function is distribute incoming feed material evenly around the crushing chamber. This prevents uneven wear and maximizes crusher efficiency and liner life.

Crushing Chamber for (casting concave mantle for cone crusher spare wear parts)

: This refers to the *combination* of the mantle and concave, and their specific profile (e.g., coarse, medium, fine). According to the chamber of concave, we can find the correct mantle for you.

 

There also has spare parts, know more as follows parts list:

 

No Part Number Description
1 14/12G-AHPP - OD 14/12G-AHPP OUTLINE DRAWING
2 14/12G-AHPP - OD 14/12G-AHPP OUTLINE DRAWING
3 A482242 GENERAL ARRANGEMENT FOR 75NPCWBH ZVH1 DRIVE
4 A482293 ARRANGEMENT OF 100 DD-HRM WITH 110KW MOTOR
5 A482654 8/6 E-AH WITH 45kW MOTOR ZV1 LEVERLINK GENERAL ARRANGEMENT
6 A482905 DRIVEGUARD
7 A482907 COU ING GUARD
8 A482907 COU ING GUARD
9 A482947 DRIVEGUARD
10 A482948 DRIVEGUARD
11 A482950 DRIVEGUARD
12 A403686 COMPONENTS DIAGRAM
13 A483218 COU ING GUARD
14 A483311 DRIVEGUARD
15 A591803 ARRANGEMENT OF 3 D-AHF WITH 55KW MOTOR
16 A594195 GENERAL ARRANGEMENT FOR 50NCWBH ZVH1 DRIVE
17 A594200 GENERAL ARRANGEMENT FOR 75NPCWBH ZVH1 DRIVE
18 SVTC25041A05 BACKLINER - SVTC25041
19 SVTC25041A05 BACKLINER - SVTC25041
20 SVTC25041E24 BACKLINER - SVTC25041
21 SVTC25102NE02 COLUMN - SVTC25102N
22 MK428759AE02 CL & CR DRIVE D225S/M FRAME
23 MK428795AE02 MOTOR SLOT COVER- CR
24 MK428800AE02 6/6 TC DRIVEGUARD - CR
25 MK428948AE02 250 MCU LITING BRACKET KIT
26 MK428988AE62 END COVER
27 MK429344AE02 14/12G-AHPP TRANSPORT CRADLE
28 MK429522AE02 250 MCU LITING BRACKET
29 MK429536AE02 250 MCU LIFTING BRACKET KIT
30 MK429672AE02 SPIGOT
31 MK429702BE02 Saddle Clamp
32 MK482883AE02 DRIVEGUARD
33 MK482905AE02 COU ING GUARD
34 MK483170AE02 TYNE FRAME - DRIVE SIDE
35 MK483200AE02 SAVAGE RIVER TRANSPORT FRAME 2
36 MK483218AE02 COU ING GUARD
37 MK483311AE02 DRIVEGUARD
38 TY024-17D21 END COVER TY024-17
39 GA-8618-SD IMPELLER, METAL 4 VANE, 42.DIA W/4 FR EXP #11ME
40 11033037 ,NO AIR BOOST
41 11034328 CONE,LOWER,INSERT,SPECIAL
42 04018CVXR55 COVER LINER
43 MK1203289AS98 FEED CHAMBER EXTENSION, 150CVX-BP
44 MK1203288AS98 TRANSITIONAL CONE, 150CVX-BP
45 ZA09006149 SPIGOT GASKET 400/500CVXT10
46 ZA09006293 400CVXT10 VORTEX GASKET
47 TRAIN17026227 Pump Spare_EPR_PART_DESCRIPTION_
48 10051CVXAP62 OVERFLOW BEND
49 10064CVX30Z14 SPIGOT LINER
50 10064CVX35Z14 SPIGOT LINER
51 10064CVX40Z14 SPIGOT LINER
52 10064CVX45Z14 SPIGOT LINER
53 10064CVX50Z14 SPIGOT LINER
54 10064CVX55Z14 SPIGOT LINER
55 10064CVX60Z14 SPIGOT LINER
56 10064CVX65Z14 SPIGOT LINER
57 10064CVX70Z14 SPIGOT LINER
58 10064CVX70Z53 SPIGOT LINER
59 10064CVX80Z14 SPIGOT LINER
60 10080CVX100U03 VORTEX FINDER
61 10080CVX100Y14 VORTEX FINDER
62 10080CVX110U03 VORTEX FINDER
63 10080CVX110Y14 VORTEX FINDER
64 10080CVX60U03 VORTEX FINDER
65 10080CVX60Y14 VORTEX FINDER
66 10080CVX65U03 VORTEX FINDER
67 10080CVX70U03 VORTEX FINDER
68 10080CVX70Y14 VORTEX FINDER
69 10080CVX80U03 VORTEX FINDER
70 10080CVX80Y14 VORTEX FINDER
71 10080CVX90A12 VORTEX FINDER
72 10080CVX90U03 VORTEX FINDER
73 10080CVX90Y14 VORTEX FINDER
74 TRIO17004302 CT1030 Jaw Crusher
75 TRIO17004303 Frame
76 TRIO17004304 Front wall
77 TRIO17004309 Side Wall
78 TRIO17004311 Stiffener (I)
79 TRIO17004312 Foot
80 TRIO17004316 Jack Pad
81 TRIO17004319 Back Wall Brace
82 TRIO17004320 Stiffener
83 TRIO17004314 Back Wall
84 TRIO17004322 Spring Keeper Seat
85 TRIO17004323 Spacer
86 TRIO17004325 Reinfore cross member
87 TRIO17004334 Flywheel
88 TRIO17004333 Flywheel Assembly
89 TRIO17004335 Counterweight
90 TRIO17004337 Sheave
91 TRIO17004336 Sheave Assembly
92 TRIO17004340 Pitman buffer (CT1030)
93 TRIO17004341 Pitman
94 TRIO17004342 Positioning block
95 TRIO17004345 Toggle seat buffer (CT1030)
96 TRIO17004346 Adjustment extension rod
97 TRIO17004326 Tension rod
98 TRIO17004327 Round steel Bar
99 TRIO17004328 Lower tension spring keeper
100 TRIO17004329 Upper Spring Keeper
101 TRIO17004331 Eccentric Shaft
102 TRIO17004349 Guard
103 TRIO17004350 Stiffener
104 TRIO17025817 CT1030 Encasement Frame
105 TRIO17004588 Stiffener
106 TRIO17004595 Brace
107 TRIO17004930 CT1030 Jaw Crusher
108 TRIO17004931 Frame
109 TRIO17075562 Bushing
110 TRIO17075561 Motor pulley
111 TRIO17003969 Track
112 TRIO17004026 CT1040 Jaw Crusher
113 TRIO17004027 Frame
114 TRIO17004028 Front wall
115 TRIO17004033 Side Wall
116 TRIO17004035 Stiffener (I)
117 TRIO17004036 Foot
118 TRIO17004037 Stiffener (II)
119 TRIO17004038 Housing Seat
120 TRIO17004044 Jack Pad
121 TRIO17004047 Back Wall Brace
122 TRIO17004042 Back Wall
123 TRIO17004055 Reinfore cross member
124 TRIO17004056 Feed Chute Mount
125 TRIO17004067 Flywheel Assembly
126 TRIO17004068 flywheel
127 TRIO17004069 Counterweight
128 TRIO17004078 Pulley Assembly
129 TRIO17004079 grooved pulley
130 TRIO17004084 Buffer upper
131 TRIO17004085 Pitman
132 TRIO17004086 Positioning block
133 TRIO17004089 Buffer lower
134 TRIO17004057 Frame bearing housing cover (left hand)
135 TRIO17004059 Eccentric shaft
136 TRIO17004060 Grease Keeper
137 TRIO17004063 Bearing housing
138 TRIO17004064 Frame bearing housing cover (right hand)
139 TRIO17004066 Shaft cover
140 TRIO17025820 CT1040 E184
141 TRIO17035300 Bearing Housing(RH)
142 TRIO17036369 Frame
143 TRIO17056086 Drive sheave
144 TRIO17004148 CT1048 Jaw Crusher
145 TRIO17004149 Frame
146 TRIO17004150 Front wall
147 TRIO17004155 Side Wall
148 TRIO17004157 Stiffener (I)
149 TRIO17004158 Foot
150 TRIO17004040 Triangular Stiffener
151 TRIO17004159 Stiffener (II)
152 TRIO17004041 Stiffener (III)
153 TRIO17004160 Housing Seat
154 TRIO17004164 Jack Pad
155 TRIO17004049 Guider(I)
156 TRIO17004050 Guider(II)
157 TRIO17004167 Back Wall Brace
158 TRIO17004051 Stiffener
159 TRIO17004162 Back Wall
160 TRIO17004052 Spring Keeper Seat
161 TRIO17004053 Spacer
162 TRIO17004169 Reinfore cross member
163 TRIO17004170 Feed Chute Mount
164 TRIO17025823 lubrication block
165 TRIO17004185 Flywheel Assembly
166 TRIO17004186 Flywheel
167 TRIO17004187 Couterweight
168 TRIO17004189 Sheave Assembly
169 TRIO17004190 Sheave
170 TRIO17002822 Socket Wrench ( 4)
171 TRIO17002823 Socket
172 TRIO17002824 Hex head
173 TRIO17002825 Arbors
174 TRIO17002826 Handle
175 TRIO17004192 Pitman buffer (CT1048)
176 TRIO17004193 Pitman
177 TRIO17004194 Positioning block
178 TRIO17004171 Toggle seat buffer (CT1048)
179 TRIO17004072 Retain block
180 TRIO17004073 Extension bar

 

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